Sep 12, 2015 Manual Description A new watercraft should be ridden with care during the break-in period to allow mechanical components to 'bed-in' and produce smooth, long-wearing surfaces. Kawasaki recommends use of a 50:1 gas/oil premix in the fuel tank for extra lubrication during the break-in period. Original 2000-2001 Kawasaki 1100 STX D.I. Jet Ski factory manual covers models JT1100-C1, JT1100-F1- download this manual. preview this manual. Kawasaki 650 X-2 Service Manual Original 1986-1991 - Kawasaki 650 X-2 Service Manual. 2003 Kawasaki JetSki 800 SX-R Factory service manual High quality factory service manual for Kawasaki.
Download a Kawasaki Jet-Ski repair manual instantly. A downloadable Kawasaki Jet-Ski repair manual, also termed Kawasaki service manual or online factory service manual (FSM), is a digitally delivered book of repair instructions. The Kawasaki jet-ski ebook covers every aspect of repair and is identical to the repair handbook you’d obtain from a Kawasaki dealership parts store.
A Kawasaki jet-ski is a small, jet-propelled vehicle that skims on the surface of the water, and at some point the jet drive boat will require some kind of mechanical or electrical repair, or maintenance and troubleshooting. And if you intend to perform you own maintenance and repairs, you will need to use a Kawasaki jet-ski repair manual to fix your personal watercraft correctly.
Here’s a list of chapters and topics covered in a Kawasaki jet-ski repair manual (topics might differ depending on actual year and model):
General Information
- PWC identification numbers
- Jet-ski specifications
- Torque specifications
- Decimal equivalent charts
- Conversion chart
- Tap drill size chart
- Service glossary
- Service guidelines
Engine And Cooling
- Engine specifications
- Torque specifications
- Engine torque sequence pattern
- Engine assembly illustrations and diagrams
- Engine removal guidelines
- Engine disassembly and cleaning
- Engine inspection and assembly
- Crankshaft indexing procedures
- Carburetor crankshaft indexing procedure
- Cooling system exploded views
- Cooling system overview
- Exhaust cooling orifice/screen cleaning
Final Drive And Propulsion
- PWC pump specifications
- Final drive
- Propulsion reference maintenance chart
- Cavitation diagnostics
- Ventilation
- Pump assembly exploded diagram
- Pump induction exploded diagram
- Manual reverse system
- Pump removal and disassembly
- Pump cleaning and inspection
- Pump assembly and installation
- Driveshaft inspection and lubrication
- Stator disassembly and assembly
- Pump alignment
- Bearing housing removal and inspection
- Intake scoop, ride plate removal, install
Electrical System
- Spark plug, alternator and ignition specs
- Engine degrees-to-piston to conversion chart
- RPM limiter system
- Warning system diagram
- RPM limiter wiring diagram
- LR module overview
- Ignition system components
- Electrical testing
- Battery testing, servicing, charging
- MFI overview, troubleshooting, calibration
- Dynamic ignition timing adjustment
- Ignition point adjustment unit
- Trigger coil testing
- PVL ignition troubleshooting
- Starter motor removal, disassembly, inspection
- Starter motor assembly and troubleshooting
- Warning system circuit
- Troubleshooting
Fuel Injection Models
- DI components and sensors
- S.L.O.W. warning system
- Service specifications
- Individual service tests
- DI system diagrams
- EMM connectors
- Service codes
- Fuel injection troubleshooting
- Ignition system action steps
- Diagnostic software overview/requirements
- Diagnostic software installation
- Laptop-to-EMM connections
- Diagnostic software configurations / error messages
- Diagnostic software program select menu
- Diagnostic software: FFI diagnostics
- Diagnostic software site map
Maintenance And Tune-Up
- Periodic maintenance schedule
- General lubrication maintenance
- Batter safety and maintenance
- Batter removal and charging
- Battery storage and installation
- Circuit breakers, terminal board and fuses
- Fueses
- Engine compression testing
- Engine bolt torque maintenance
- Water solenoid maintenance
- Thermostat housing maintenance
- Engine oil pump and oil filter maintenance
- Throttle and choke cable adjustment
- Gasoline information
- Fuel water separator
- Fuel system maintenance
- Carburetor tune-up and adjustment
- Cooling system maintenance
- Exterior jet-ski repair
- Bilge system maintenance
- Propulsion system maintenance
- Handlebar maintenance
- Jet-ski seat adjustment
- Steering system maintenance
- Steering system adjustments
- Reverse cable adjustments
- Troubleshooting
Carburetor And Exhaust
- Carburetor specifications
- Carburetor jet part numbers
- Carburetor system overview
- Carburetor and fuel system exploded views
- Fuel delivery/vent line exploded view
- Fuel and oil tank exploded views
- Carburetor pop-off valve testing
- Gasoline information and fuel filters
- Water and fuel separators
- Fuel mixture screw adjustment
- Fuel mixture screw inspection
- Carburetor removal and disassembly
- Carburetor cleaning and inspection
- Carburetor assembly and installation
- Throttle, choke and oil cable adjustment
- Idle speed adjustment
- Mixture screw adjustment
- Vent testing
- Fuel pump maintenance and operation
- Accelerator pump inspecting and testing
- Reed valve removal and inspection
- Fuel line air leak and testing
- Exhaust system exploded diagram
- Exhaust system troubleshooting
Hull And Control System
Yamaha 650 Jet Ski
- Waverunner hull specifications
- Paint codes and colors
- Hull assembly exploded diagrams
- Front comportement assembly diagrams
- Steering control assembly
- Steering assembly exploded diagrams
- Shroud assembly exploded illustrations
- Seat and cushion exploded views
- Steering post and handlebar cover removal
- Steering post and handlebar cover install
- Steering cable adjustment
- Reverse cable adjustment procedures
- Speedometer adjustment and operation
- Hull repair
- Jet-Ski decal removal
- Jetski footpad removal
This manual covers all aspects of maintenance, troubleshooting and repair. It contains pictures, diagrams and illustrations when necessary. Complete part removal, disassembly, cleaning, inspection, assembly and part re-installation is covered in an easy-to-follow step-by-step order. If you plan to service or repair you Kawasaki jet-ski…then you need this manual!
For reference, this repair manual is identical to a repair book you’d obtain in stores. No special software is needed to download and view this book. It’s a simple download that you can start using this second! Just download it and start fixing your problems now. Once downloaded you can save the manual to your desktop or downloads folder. All manuals can be downloaded to a computer, tablet or smart phone.
Introduction
These Kawasaki PWC JetSki (Jet Ski) manuals contains an introductory description on and procedures for the inspection, service and overhaul of its main components. General knowledge information is not included. Please read the GENERAL INFORMATION section to familiarize yourself with basic information concerning the PWC Watercraft. Read and refer to the other sections in this personal water craft manual for information regarding proper inspection and service procedures.
• These manuals have been prepared using the latest information available at the time of publication. If a modification has been made since then, differences may exist between the content of
these Kawasaki JetSki manuals and the actual watercraft.
these Kawasaki JetSki manuals and the actual watercraft.
• Illustrations in these manuals are used to show the basic principles of operation and work procedures in exact detail.
Kawasaki Jet Ski 650 Sx Manual
• These manuals are intended for use by technicians who already possess the basic knowledge and skills to service a Kawasaki Jetski and components. Persons without such knowledge and skills should attempt with caution to service any component or engine by relying on this manual only. Never attempt to perform any work with out the assistance of a service manual.
Apprentice mechanics or do-it-yourself mechanics that don’t have the proper tools and equipment may or may not be able to properly perform the services described in this manual. Improper repair may result in injury to the mechanic and may render the watercraft unsafe for the JetSki operator and passengers. Fix-Your Problems now with these service manuals available for download.